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A stress analysis of a total hip acetabular component was performed using three-dimensional finite element modeling. The model consisted of 548 four-noded quadrilateral shell elements with 582 nodes. A worst-case support condition was assumed in which bony contact with small areas of the ilium, ischium, and pubis was represented by three-point support. Loads corresponding to the peak pressures developed in the hip when rising from a seated position--the activity contributing most to the fatigue of a prosthesis--were applied to the model. Peak stresses of 490 MPa are predicted around a screw hole in the region of greatest loading; according to the fatigue curve for porous-coated Ti-6Al-4V alloy, this translates into a component life of three years. When the area of bony support for the prosthesis is increased by a factor of 1.5, the fatigue life is more than doubled to seven years. The addition of restraints around the loaded hole to represent the placement of a screw extends the lifetime dramatically to 65 years. Substituting the material properties of cobalt-chromium alloy increases the predicted lifetime of the component to twelve years. We conclude that poor bone support can compromise the service life of titanium alloy acetabular components. Furthermore, we suggest that screw fixation be used to secure the prosthesis in the anterior-superior region if the prosthesis is not well supported by bone in the acetabulum.
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PMID:Stress analysis of a total hip acetabular component: an FEM study. 260 52

Since 1984, we have used components made of titanium alloy for total joint arthroplasty. Recently, two patients needed revision hip arthroplasty, approximately three years after the initial procedure, because of aseptic loosening secondary to severe osteolysis that had been induced by metallic debris. Although implants made of titanium alloy have many favorable qualities--most importantly, superb biocompatibility--the alloy is more susceptible to wear by particles of acrylic cement and tends to generate more polyethylene wear than do components made of stainless steel or chromium-cobalt. A new process of implanting ions has reportedly improved resistance to wear as well as fatigue properties and has enhanced the resistance to corrosion of the implants. Although, to our knowledge, only in vitro studies of this process have been reported to date, we recommend avoiding the use of components made of titanium alloy in which ions have not been implanted. We suggest considering the possibility of osteolysis secondary to appreciable metallic debris in patients who have aseptic loosening of titanium-alloy components that were not implanted with ions.
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PMID:Aseptic loosening in total hip arthroplasty secondary to osteolysis induced by wear debris from titanium-alloy modular femoral heads. 200 87

Sintered hydroxyl-apatite implants form very tight bonds with living bone but are susceptible to fatigue failure. Plasma-sprayed apatite coatings on titanium substrates overcome the fatigue problem. The static tensile substrate bond strength of the apatite coating is in excess of 85 megapascals (MPa) (12,000 psi). In a plug implant study designed to discount mechanical retention, a bone bonding shear strength of 64 MPa (9280 psi) was achieved, comparable to the strength of cortical bone. Histologic sections confirm the close bonding between apatite coating and living bone. In a canine total hip arthroplasty study, the apatite-coated implants proved far superior to the uncoated controls. Uncoated prostheses were surrounded by fibrous tissue and were easily extracted from the femur at any postoperative time. The apatite-coated implants were rigidly fixed within three weeks with demonstrable bone formation up to the implant surface. Bony defects up to 2 mm in depth were filled with bone within six weeks. The hypothetical mechanism of bone bonding is chemical. Hydroxyl-apatite coatings permit an implant fixation far superior to current methods using either cemented or cementless techniques. The plan is to study a human total hip prosthesis with hydroxyl-apatite coating for chemical fixation to bone.
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PMID:Chemical implant fixation using hydroxyl-apatite coatings. The development of a human total hip prosthesis for chemical fixation to bone using hydroxyl-apatite coatings on titanium substrates. 282 15

Implants of solid sintered hydroxyapatite form very tight bonds with living bone, but are susceptible to fatigue failure. This problem can be overcome by using plasma-sprayed apatite coatings on titanium implants. A very strong bond is formed between bone and this composite material; this was studied in canine bone with plug implants, avoiding any mechanical retention. Mechanical testing showed an interface shear strength at six weeks of 49 MPa with a maximum of 64 MPa after six months. There was histological evidence of direct bonding between the apatite coating and living bone while uncoated control plugs were easily extracted. The results indicate that apatite-coated implants can form a chemical fixation with a strength comparable to that of cortical bone itself. This fixation is far stronger than that provided by current cemented or uncemented fixation techniques.
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PMID:Bonding of bone to apatite-coated implants. 282 74

A clinical, histological, and radiographic examination was performed on 77 permucosal dental implants, made of dense sintered hydroxylapatite: 34 solid cylinders and 43 hollow cylinders. The hollow cylinders were pre-compressed between two titanium caps. The implants were placed in partly edentulous mandibles of dogs, and were physiologically loaded. Healing was clinically and radiographically evaluated during a six-month to five-year period. At various times, implants with their surrounding tissues were removed and prepared for light and electron microscopy. All implants showed a good initial fit and were maintained in place without undercut or mechanical stabilization. After 18 months, 76% of the solid cylinders had fractured at the implant/bone junction due to fatigue. However, the submerged portions of the solid cylinders were preserved without clinical problems, and became entirely embedded in bone. The pre-stressed implants did not fracture, and 91% were functioning 24 months after placement. The average scores of pocket depths and gingival bleeding showed no significant differences between implants and surrounding natural teeth. Bone deposition occurred on the entire surface of the implant below the crest of the alveolar bone, and intimate bone contact was confirmed by electron microscopy. It was also observed that a layer of bone tissue was deposited on the implant surface in the permucosal area just above the alveolar bone level. Embedding of gingival fibers in this layer resulted in gingival attachment to the implant, comparable with that of natural teeth.
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PMID:A clinical, radiographic, and histological evaluation of permucosal dental implants of dense hydroxylapatite in dogs. 292 96

To develop new materials for articular prostheses seems particularly desirable since at present these do not appear to last for more than 1 or 2 decades. Improvements in our knowledge of prosthesis degradation has resulted in new, so-called "biomaterials" being proposed to cope with the various factors involved in disinsertion of artificial joints, viz, body tolerance to debris from wear or corrosion (biocompatibility), mechanical properties of the material, such as resistance to fatigue and wear and elasticity (biocompetence) and mechanical principles underlying arthroplasties (biomechanics). Current trends therefore are towards titanium alloys which are both resistant and similar to bone in elasticity, towards friction torques producing fewer or better tolerated debris (aluminium-coated polyethylene) and towards better means of fixation. Owing to the great complexity of tolerance mechanisms and to the functional character of orthopaedic surgery, very stringent testing is required before new products are in clinical use. While these products are slowly made available to surgeons, many significant improvements in existing materials (polyethylene and cements) are being achieved.
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PMID:[New biomaterials in orthopedics]. 316 Oct 49

One hundred twenty-two total knee arthroplasties were performed with porous ingrowth fixation of the patellar component between February 1984 and February 1987. Twelve subsequently have experienced fatigue fracture of the patellar component at the peg-plate junction. All fractured patellar components demonstrated excellent ingrowth and fixation of the porous titanium fiber mesh-peg surfaces with no ingrowth into the porous plate underlying the polyethylene patellar surface. While the initial group of 122 arthroplasties was only slightly greater than one-third male, the preponderance of patellar fractures was in males (ten of 12). Patients with patellar component failure were on average younger and heavier and had a greater range of knee motion than the index group. The average time from implantation to recognition of fracture was 24 months. Biomechanical analysis of the force system about a domed patella demonstrated that loading of the patellofemoral joint results in eccentric loading of the dome surface. Peg fixation not accompanied by fixation of the overlying plate allows these high eccentric forces to load the peg-plate junction in shear with consequent fatigue at the peg-plate junction. These results indicate that the shear forces are sufficiently high to warrant caution in the use of peg-plate systems in which peg ingrowth without plate ingrowth occurs.(ABSTRACT TRUNCATED AT 250 WORDS)
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PMID:Patellar component failure in cementless total knee arthroplasty. 318 May 61

The risk of fatigue fractures of the femoral stem in a cemented total hip arthroplasty can be minimized by either increasing the stem cross-section and/or using a very high strength alloy. The object of this study was to compare important mechanical characteristics of five selected stem designs, differing in configuration and material (stainless steel, cast chrome cobalt alloy, nickel based alloy and titanium alloy). The stain pattern on the stem was analysed in a 3-point-bending jig and also after cementing it into cadaver femurs. Regardless of stem type or test method, the typical tensile stress distribution on the lateral stem was a bell shaped curve. For the cobalt-chrome and stainless steel stems, the larger the stem the lower were the stem stresses and the stress gradient, and the higher was the factor of safety. However, the factor of safety was increased even further by the use of super alloys such as MP35N and Ti6Al4V. In addition, Ti6Al4V alloy allowed the use of larger and stronger stems without the extra penalty of rigidity, which was enforced by either the steel or cobalt based alloy.
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PMID:Role of stem design and material on stress distributions in cemented total hip replacement. 334 36

Eight patients with either failed internal fixation of nonunions of the femur (six) or delayed treatment of extensively comminuted femoral fractures (two) were treated with customized titanium plates for internal fixation. All eight patients had fixation problems that surpassed treatment by intramedullary nailing or standard plate osteosynthesis. Custom titanium plates were individually designed from roentgenograms and/or computed axial tomographic (CAT) scans. Plate dimensions were altered to increase strength, height, length, and placement of screw holes to enhance stabilization of the individual femoral anatomy. At an average follow-up period of 33 months, all fractures united; there were no complications, including fatigue or loosening of the custom implants. The implants were well tolerated and provided excellent fixation of difficult fracture problems.
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PMID:Custom titanium plating for failed nonunion or delayed internal fixation of femoral fractures. 340 77

As strategies are considered for improving fixation of femoral components in total hip arthroplasty (THA), one is challenged to exceed the standard set by contemporary cement procedures. However, despite the improved ten- to 15-year clinical results anticipated with current cementing techniques, the limited fatigue strength of polymethylmethacrylate warrants continued investigation of alternative systems, particularly for younger patients and in revision arthroplasty. Design considerations for femoral stems for cementless THA include (1) initial mechanical stability afforded by the stem shape, (2) strength and stiffness of the stem, and (3) surface features relating to biocompatibility and attachment to bone. In one approach a fit-and-fill algorithm has been implemented to design stems that maximize contact between prosthesis and cortex in priority areas to achieve stability. Titanium is recommended for the fabrication of such stems because of its corrosion resistance, its biocompatibility, and its modulus, which is lower than that of cobalt-chromium alloy. Long-term fixation of these implants will be dependent upon the maintenance of normal strain patterns in the host bone. Achievement of this goal will require additional strategies that combine optimal fit and optimal material properties of the prosthesis.
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PMID:Strategies for improving fixation of femoral components in total hip arthroplasty. 341 25


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